QSR Fundamentals
Complying with FDA's Medical Device 21 CFR 820 Quality System Regulations
 

(1 day course)


Course Content:
 

  • FDA’s Evolving Approach to Quality Systems
    • Scientific foundations of quality systems
    • Key quality system elements according to ISO and FDA
    • Speaking the lingo: important cGMP terms and definitions
       
  • Introduction to FDA’s Quality Rules for Medical Devices
    • Core principles
    • Quality and compliance: two sides of the same coin
    • Seven FDA-recognized subsystems of your quality system
       
  • ISO/ICH Approaches to Quality Systems
    • Comparison of international standards to FDA expectations
    • ISO 9001:2000 quality system requirements
    • Relationship to ISO 13485: 2003
       
  • QSR Management Review and Control (Subpart B)
    • Management and executive responsibilities
    • Developing a Quality Policy
    • Allocating adequate resources
       
  • QSR Design Controls/System Development  (Subpart C)
    • Tools for design control
    • Research vs. design
    • Design verification and validation
       
  • QSR Production and Process Controls (Subparts G, O)
    • Tools for controlling and monitoring processes
    • Process validation
    • Computerized system validation, including validating off-the-shelf software
       
  • QSR Corrective and Preventive Actions – CAPA (Subparts J, I, N)
    • Difference between correction vs. corrective action
    • Examples of preventive action
    • Evaluating CAPA sources
       
  • The Yin/Yang of Method Design/CAPA
    • FDA’s trending requirement
    • ISO 9001:2000 trending requirement
       
  • QSR Laboratory Controls (Subpart I)
    • Process tasks for laboratory controls
    • Documenting laboratory operations
    • Validating laboratory test methods
       
  • Conducting Failure Investigations
    • Importance of identifying root cause
    • Seven basic investigation tools you should know
    • Best practices for reducing failures
       
  • QSR Documents, Records and Change Control (Subparts D, M)
    • Assuring changes are reviewed and approved
    • Tools for change control
       
  • QSR Facility and Equipment Controls (Portions of Subpart G)
    • Minimizing adverse impacts of manufacturing environment
    • Tools for facility and equipment control
    • Key environmental controls
       
  • QSR Material Controls (Subparts E, F, H, K, L)
    • Evaluating suppliers, contractors and consultants
    • Tools for material controls
       
  • How to Prepare for an FDA QSR Inspection
    • Understanding FDA’s Quality System Inspection Technique (QSIT)
    • Quality system objective evidence the inspector will want to see
    • Examples of systems-based questions to use to prepare
       
  • FDA Enforcement Priorities
    • Understanding FDA’s mindset
    • Inspection Observations and Reports
    • Consequences of non-compliance
    • Recent trends in FDA 483 observations
    • Practical suggestions surviving an inspection

 

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